BW: $21.72 at 8:34 AM 3/13/2010 

High Conductivity Alloys for the Plastics Mold Industry

MoldMAX Logo 

Brush Wellman offers a variety of copper mold alloys to fit your every need. The MoldMAX® copper beryllium alloys are MoldMAX HH® (High Hardness), MoldMAX LH® (Low Hardness) and MoldMAX SC (Super Conductivity). Brush Wellman also offers non-beryllium alloys in MoldMAX XL® and MoldMAX V®. 

Grade 

Alloy 

Hardness 

Application 

MoldMAX HH®

CuBe 

40 Rc 

Injection Molds – longest life, Blow mold components 

MoldMAX LH®

CuBe 

30 Rc 

Injection Molds – fastest cycle, blow mold components 

MoldMAX SC

CuBe 

20 Rc 

Blow molds, hot runner tips 

MoldMAX XL®

CuNiSn 

30 Rc 

Injection Molds requiring good polishability, large sizes 

MoldMAX V®

CuNiSiCr 

28 Rc 

Injection Molds – fastest cycle 


All MoldMAX products are high performance alloys specifically designed for the plastic processing industry. These alloys offer a unique combination of thermal conductivity and strength that provides important benefits for the molding process. 

WHY USE BRUSH WELLMAN MOLD ALLOYS 

A MOLD MUST: 

BRUSH WELLMAN MOLD ALLOYS PROVIDE: 

BENEFITS: 

Transfer heat rapidly 

The highest thermal conductivity available 

  • Rapid heat transfer 
  • Faster cycle times 
  • Lower processing costs 

Transfer heat uniformly 

Uniform cooling 

  • Dimensionally correct parts 
  • Minimal warpage 
  • Reduced scrap rates 

Provide long life 

Better wear properties than tool steels 

  • Higher cycle life with lower maintenance costs 
  • Less downtime 

Be easily fabricated 

Faster machining rates than tool steels 

  • Lower mold fabrication costs 

THE MOLDMAX® ADVANTAGE 

Through the unique combination of thermal conductivity and strength available in The MoldMAX product line, these copper mold alloys provide: 

  • Shorter cycle time 
  • Improved plastic part dimensional control 
  • Better parting line maintenance 
  • Excellent corrosion resistance 

MoldMAX  provides strength and wear resistance similar to that of many tool steels. In addition, MoldMAX offers a thermal conductivity up to ten times greater than steel and comparable to aluminum. MoldMAX is typically specified for: 

  • Injection mold components and cavity inserts 
  • Blow mold pinch offs, neck rings and handle inserts 
  • Hot runner system injection nozzles and manifolds 

MoldMAX SC provides the highest thermal conductivity available in a mold material…ten times greater than steel and twice that of aluminum. MoldMAX SC also offers a hardness and strength exceeding aluminum. MoldMAX SC is specifically designed for foam processing, hot runner systems, blow molds and other applications where maximum heat removal or control is required. 

ATTRIBUTES 

  • Heat treated and ready to machine 
  • Resistant to corrosion 
  • Fully machinable 
  • Easy to polish 
  • Can be welded to copper and other alloys 
  • Available in large block sizes 
  • High levels of strength and conductivity 

  WHERE BRUSH WELLMAN MOLD ALLOYS HAVE PROVEN SUCCESS: 

MARKET: 

PRODUCT: 

Automotive (injection mold) 

  • Air intake manifolds 
  • Engine covers 
  • Radiator end tanks 
  • Grills 
  • Bumper Beams 
  • Interior/Exterior Parts 

Appliance (injection mold) 

  • Refrigerators 
  • Vacuum Cleaners 
  • Washers 
  • Kitchen Tools 

Consumer Products (injection mold) 

  • Plastic Household Products 
  • Luggage 
  • Infant Products 
  • Toys 

Electronics (injection mold) 

  • Computers 
  • Connectors 
  • Printers/Copiers 
  • Televisions 

Medical (injection mold) 

  • Hospital Equipment 
  • Testing Equipment 
  • Personal Lab Equipment 
  • Eyeglass Lenses 

Containers/Caps (injection/blow mold) 

  • Trash Cans 
  • Storage Units 
  • Buckets 
  • Cups 
  • Bottles