BRUSH WELLMAN is a

Engineered Materials Company

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Global Leader in Beryllium Materials and High Performance Alloys
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Markets: Electronic Connectors     

ELECTRONIC CONNECTORS

End Uses

     

Why Copper Beryllium?
Designers of electronic connectors and components are being challenged with increasingly shortened product development cycles and the need for lower cost component solutions while addressing the technology-driven requirements of miniaturization, higher pin counts, faster operating speeds, higher operating temperatures and greater durability. Copper beryllium strip and rod alloys provide a cost-effective, reliable solution for this challenge because of their unique combination of properties. Copper beryllium allows a designer to minimize the amount of material used a given design, thereby reducing overall component cost without sacrificing performance.

User Benefit / Solution
Copper beryllium is specified and used in applications where a combination of high strength, high conductivity, excellent stress relaxation resistance and good formability are necessary to optimize a contact design and maximize the reliability of the interface. Beryllium copper offers the following advantages over other copper alloys:

  • Higher elastic modulus, which allows for a wider contact deflection range
  • Higher yield strength, which maximizes allowable beam deflections within the elastic range, allows for reduced beam lengths, and subsequently, miniaturization
  • Superior stress relaxation resistance at elevated temperatures for the maintenance of stable contact force over time
  • Higher conductivity, which minimizes bulk resistance and connector temperature rise
  • Greater ductility, which allows for better forming characteristics

Visit our Design Center to access Brush Wellman’s Connector Design Guide, the Guide to Copper Beryllium, and other information on the design, fabrication, and performance of electronic connectors!