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COPPER
NICKEL TIN (ToughMet®) ALLOYS
The World's
BEST Bearing Material! |
ToughMet®
is a spinodally
hardened copper-nickel-tin alloy
that combines high strength, lubricity
and wear resistance under severe loading
conditions. In comparative sleeve bearing
tests against a hardened steel shaft,
ToughMet® showed unprecedented performance
for a metallic bearing material.
The
PV
limit of ToughMet® is more
than twice that of most conventional
bearing materials. ToughMet® has
proven superior to steel, composites,
bronzes and babbitted bearings in equipment
such as petroleum mud motor rotors and
stators, heavy equipment transmission
thrust washers, chemical processing
valves and heavily loaded journal bearings.
Many OEMs have exploited ToughMet®'s
lubricity
and durability
to reduce warranty claims, enhance product
reliability and extend or eliminate
maintenance cycles. For examples, see
our ToughMet® Application
Reports.
ToughMet®
anti-galling alloys are lead and beryllium free and show excellent
corrosion and stress corrosion cracking resistance in sea water,
chlorides
and sulfides. Combined with the patented EquaCastT process, Brush
Wellman's heat treatment creates a fine homogeneous microstructure.
This creates ultra-microscopic strengthening which is key to the
advanced bearing technology. The low coefficient of friction also
gives rise to ToughMet®'s excellent machinability,
which is at least 3 times that of conventional tool steels.
ToughMet® alloys
are available in two compositions. ToughMet® 3 contains 15% nickel,
8% tin, balance copper. ToughMet® 3 is available in cast
(T3 CX) or wrought (T3
AT )rod and tube as well as a variety of cast shapes. Rod is available
to 9" diameter and tube to 23" outside diameter. ToughMet®
2 (T2 CX) contains 9% nickel, 6% tin, balance copper and is available
in plate. Plate thickness ranges from ¾" to 12" in widths to 20".
For a comprehensive
description of chemical, physical and mechanical properties, choose
the alloy and product form from the chart below.
Click
on a page icon from
the chart below to display properties of an alloy and of product
forms
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|
UNS
Designation
|
Brush
Alloy
|
Form
|
| |
Rod/Bar
|
Plate
|
Tube
|
Continuous
Cast Shape
|
| N/A |
ToughMet®
2CX |
|
|
|
|
| C96900 |
ToughMet®
3CX |
|
|
|
|
| C72900 |
ToughMet®
3AT |
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